Metallic Debris Sensor

Detect ferrous and non-ferrous wear debris in oil with the Debris Sensor. Features include real-time detection, compact design, and compliance with CE and ASTM standards.

Description

The Metallic Debris Sensor is an advanced online sensor designed to detect the quantity, size, and properties of ferrous and non-ferrous wear debris in oil. Utilizing a sophisticated 3-coil electromagnetic induction principle, this sensor integrates high-precision signal sampling and processing devices with advanced algorithms to provide real-time detection of wear particles.

Key Features
1. Real-Time Detection The sensor offers quantitative real-time detection of both ferrous (magnetic) and non-ferrous (non-magnetic) wear particles. It can capture ferromagnetic metal particles as small as 40 µm and non-magnetic metal particles as small as 150 µm, ensuring comprehensive monitoring of wear debris.
2. Durable Outer Case Constructed from aluminum alloy with an oxidized surface, the outer case is lightweight yet highly resistant to chemical corrosion and pressure. This durability makes it suitable for various industrial environments.
3. Vibration Resistance Designed for online monitoring, the sensor is minimally affected by external vibrations during detection. This feature ensures accurate and reliable performance even in dynamic conditions.
4. Compact and Easy to Install The integrated system is compact in size, making it easy to install in various setups. Its user-friendly design simplifies the installation process, reducing downtime and maintenance efforts.
5. On-Site Calibration The sensor allows for on-site calibration of integrated modules, ensuring precise and tailored performance according to specific requirements. This flexibility enhances its usability across different applications.
6. Compliance with Standards The Metallic Debris Sensor complies with CE, ASTM D1657, and other certification and test standards. This compliance guarantees that the sensor meets high-quality and safety benchmarks, providing peace of mind to users.

Applications
Oil Monitoring Systems The sensor is ideal for monitoring oil systems in various industrial applications. Its real-time detection capabilities ensure that wear debris is promptly identified and managed.
Industrial Machinery In industrial machinery, the sensor helps maintain optimal performance by detecting and quantifying wear particles, preventing potential damage and extending equipment life.
Hydraulic Systems The sensor’s ability to detect both ferrous and non-ferrous particles makes it suitable for hydraulic systems, where maintaining clean oil is crucial for system efficiency and longevity.

Conclusion
The Metallic Debris Sensor is a vital tool for real-time detection of wear particles in oil. Its advanced features, including real-time detection, durable construction, and compliance with industry standards, make it an indispensable component for maintaining the health and performance of various industrial systems. By integrating this sensor into your monitoring setup, you can ensure accurate detection and effective management of wear debris, enhancing the reliability and longevity of your equipment.

Technology & Expertise Focus

✅ Cutting-Edge Precision: Industry-leading testing and measurement tools with advanced metrology and automation solutions.
✅ Comprehensive Equipment Range: From non-destructive testing (NDT) tools to automated optical inspection (AOI) systems, we cover all your needs.
✅ Industry Trusted: Serving top manufacturers in semiconductor, automotive, metal, and electronics industries.
✅ Global Support & Service: With a dedicated team of experts, we provide end-to-end testing solutions across multiple regions.